Single VS Two Stage Piston Compressor

Ever wonder what the difference is between a single stage and two stage compressor is? Read our newest article on the differences from our emax garage!

What’s the difference Single Stage vs Two Stage

 

This is a question we get a lot around here. The biggest difference between a single and a two-stage compressor is the number of times the compressor compresses the air. In a single stage the air gets compressor once, as in a two stage the air is compressed twice producing double the pressure.

The process on both is similar but with one difference. Below we have a breakdown of the process.

 

Single Stage:

>Air is sucked into the cylinder

>the trapped air is compressed with the piston at around 120 PSI

> then the air moves to the storage tank

single-stage-inside

 

Two Stage:

>Air is sucked into the cylinder > the trapped air is compressed with the piston

> then the air is pushed to a second smaller piston for a second stroke around 175 PSI

 > then the pressurized air is cooled with our after coolers and sent to the tank

two-stage-inside

Many confuse the number of cylinders for the number of stages. They both use two cylinders to balance air easier, but In the Single stage the cylinders are the same size, in the two stage the second piston is shorter than the first. It also has a cooling tube between them to cool the air before the second stage of compression.

A two-stage compressor has the capabilities to produce higher pressure of air. They are better used for industrial settings and continuous applications. For a small in home shop a single stage compressor will serve just fine and power a variety of pneumatic tools that don’t exceed 100 PSI.

Hope this article helped to expand your compressor knowledge!

Emax Team!